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Q:What are the dimensions of the cover? Specifically, I need to cover a 240degreeC thermal fuse in a waffle iron - can't be too small or too big.
A:This high temp wire cover is 36 inches long by 3/8 inch diameter (inside diameter). I have attached an image below so you have a better idea of what the end looks like. This will definitely work if it is the right size for your application.
Q:what size wire does this cover work with
A:This will fit the wire size you need but what you are experiencing should not be happening to your power cord. You may want to contact a service tech or the manufacturer so they can walk you through some troubleshooting.