Sometimes referred to as door seals or gaskets, other times as that suction-thing-around-the-inside-of-the-door-of-my-refrigerator, if your refrigeration doors aren’t sealing right, this is the place to find out everything you need to know to get a tight seal.
A door gasket is the lining that goes around your refrigeration equipment doors to keep air flow accurate. With cold equipment, such as refrigerators, freezers, and walk-ins, the gasket is rubber and lines the entire door to keep cold air in and outside air out.
Their basic function is to create a tight seal when the equipment door is closed.
If you’re using duct tape to hold the door closed, odds are, it’s time to replace the door gasket. Other signs it may be time to change the gasket, include:
Refrigeration units are some of the priciest and most important pieces of equipment in the kitchen. If you’re not having it run at peak performance, it’s going to cost you money down the road. Bad gaskets cause a number of problems:
All you need is a tape measure, a bowl of hot water, a rubber mallet, and some elbow grease to get started with replacing your door gaskets (if you’re installing a push-in gasket, you may need vinyl cement). Follow these simple steps to get started with replacing the door gaskets on your refrigeration equipment.
Now you need to find out what style of gasket you have on your equipment. There are 3 main types of gaskets: push-in style, screw-in style, and snap-in style. Pull a corner of your in-place gasket out and take note of what style you have. Remember to put the gasket back in place as you wait for your new gasket to arrive. For screw-in gaskets you’ll see the screws and will already know the type; no need to pull a corner.
NOTE: There are a couple of other gasket types, but they are very rare. Those types include sponge gaskets and sweep gaskets. If you have these types of gaskets, you should give our team a call so that they can help you with a new replacement.
Push-In Gasket
A push-in gasket has a knobbed dart for pushing in the gasket.
Screw-In Gasket
A screw-in gasket has a strip for the gasket retainer in the gasket.
Snap-In Gasket
A snap-in gasket has an arrow shaped dart for snapping in the gasket.
Finally, take note whether the gasket is magnetic or not. Most new refrigeration units use magnetic gaskets, but to test if yours is magnetic, close the door and if you see a slight pull when you slowly open it, odds are it’s magnetic. Compression gaskets (non-magnetic) typically need to be pushed into place to create the seal.
Magnetic Gasket
Compression Gasket
Depending on the style of door gasket you need to install, you’ll follow one of the following instructions:
To remove the old gasket, grab a corner of it and pull it out around the entire door. It should easily come out.
Clean out any food or debris from the gasket channel before mounting the new gasket.
You can first try putting the new gasket into place just to see how it will fit, but for the best seal, we’d recommend using vinyl cement. Brush vinyl cement, into the channel where the new gasket will be placed. Then push the new gasket into place.
When you shut the door, take note of how the hinge side of the gasket meets with the equipment. If it appears to be rolling out of place, push the gasket into place and tape the door closed for a bit. This should help the gasket seat itself.
NOTE: Magnetic seals can take up to 3 days before they form a proper seal.
Creative Solution: If you can’t get the gasket to roll into place, use a hair dryer to get it set, just make sure to not heat the material too much or you’ll risk melting it.
As you remove the old screw-in gasket, you should be working to install the new one. Unscrew the top screws and slide out the old gasket. If retainer strips are in place, make sure to keep track of them. Slide in the new gasket and secure the screws. Continue doing this for each side of the equipment door until the new gasket is in place and the old gasket is removed.
NOTE: Magnetic seals can take up to 3 days before they form a proper seal.
Similar to push-in gaskets, to remove a snap-in gasket, just grab a corner and start pulling until the old gasket is removed.
To install the new gasket, start by snapping the dart into a corner first. Then, use a rubber mallet tap the top of the gasket into place first. You’ll want to see the darted strip snapping into place. Continue doing this all the way around the rest of the refrigeration equipment door. If you have an issue with the gasket rolling when the door is closed, take a look at the creative solution under the push-in gasket installation instructions.
NOTE: Magnetic seals can take up to 3 days before they form a proper seal.
The gasket is twisted because they are folded to save you on shipping costs. The good news is that these twists are easy to work out. Simply fill a big bowl or large tub with hot water and soak the gasket for at least 30 minutes. This should help straighten out the gasket and make it easier to work with.
If the hot water isn’t working to get the twists out, go ahead and bring the water up to a gentle boil, turn off the heat, and re-soak the gasket for another 30 minutes. You don’t want to heat the gasket too much, or you risk melting it - there’s a fine line between heating it to get the twists out and melting it entirely; i.e. don’t boil the gasket.
Wiping between the gasket grooves should be in your staff’s daily cleaning routine. Keeping the gaskets clean of food and dirt helps prolong the gasket’s life. It also keeps unwanted grime from getting in contact with the food in the refrigeration unit.
Creative Solution: Make the health inspector happy, keep those gaskets clean and stay ahead of the game.